QCIPL-99™
HIGN QUALITY STANDARD
QCIPL-99: Advanced High Alumina Solution
Vishwas Ceramic – Quantum Care Industries Ceramic Balls exemplify exceptional quality. These ceramic balls boast low water absorption, exhibit 100% survival in rapid depressurization tests, showcase high crushing strength, superior impact resistance (drop test), remarkable thermal shock resistance (quench test), and minimal attrition loss.
Today, Vishwas Ceramic – Quantum Care Industries’ ceramic balls find extensive applications in petroleum refining, petrochemicals, fertilizers plants, acid plants, and industrial gas industries.
Quantum Balls are having excellent quality
- Low Water absorption
- 100% survival in Rapid Depressurization Test
- Inert towards liquid water
- High Crushing Strength
- Better Impact Resistance (Drop Test)
- Thermal shock resistance (Quench Test)
- Very low Attrition loss
Ceramic Ball with different grade
- Ceramic ball Low purity - Grade QCIPL-25™ (19-26 % Al2O3)
- Ceramic ball Medium purity - Grade QCIPL-50™ (40-45 % Al2O3)
- High Alumina Ball - Grade QCIPL-99™ (99 % Al2O3)
Chemical Analysis
| QCIPL-99 | |
|---|---|
| Al2O3 | >99.0 % |
| SiO2 | 0.20 % Max |
| SiO2+ Al2O3 | - |
| K2O | - |
| Na2O | 0.40 % Max |
| CaO | - |
| MgO | - |
| Fe2O3 | 0.10 % Max |
| Tio2 | - |
| Leachable Iron | - |
Physical Analysis
| QCIPL-99 | |
|---|---|
| Apparent Porosity (By Volume) | <1 % |
| Water Absorption (By weight) | 0.4 % Max |
| Particle Density : (Material Piece Density) gm/cc |
3.0 to 3.5 |
| Working Temp | 1800 oC |
| Roundness, dmax/dmin , mm | <1.25 |
| Thermal Expansion Coefficient, 1/K | 6.7 x 10 -6 |
| Spec. Thermal Energy, kj/(kg x k) | ~ 1.1 |
| Thermal Conductivity, kj /(m x h x k) | ~ 14.6 |
| Packing Density : (Weight of balls in one M3 Volume) |
2050 +/- 50Kgs OR 1.95 to 2.15 Kg/L |
Crushing Strength (Point Load):Kgs/lbs/n
| SIZE | SIZE RANGE | DEV-99 | ||
|---|---|---|---|---|
| kgs | lbs | n | ||
| 1/8” –3 mm | 2 to 5 mm | >75 | 165 | 735 |
| 1/4” – 6 mm | 5 to 8 mm | >150 | 331 | 1471 |
| 1/2" – 12 mm | 11 to 14mm | >300 | 661 | 2942 |
| 3/4” -- 19mm | 17 to 21 mm | >600 | 1323 | 5884 |
| 1” -- 25 mm | 23 to 27mm | >800 | 1764 | 7845 |
| 1 ½”---38 mm | 34 to 40mm | >1100 | 2425 | 10787 |
| 2” --- 50 mm | 47 to 53mm | >1500 | 3307 | 14710 |
Average Ball Value
| VOID SPACE,% | Void Fraction | SURFACE AREA | ||||||||
|---|---|---|---|---|---|---|---|---|---|---|
| MIN | MAX | % | AVG VALUE | |||||||
| 1/8” – 3 mm | 2 to 5 mm | 42 | 45 | 0.425 | 1250 | |||||
| 1/4” – 6 mm | 5 to 8 mm | 42 | 45 | 0.425 | 500 | |||||
| 1/2" – 12 mm | 11 to 14mm | 42 | 45 | 0.425 | 280 | |||||
| 3/4”— 19mm | 17 to 21 mm | 42 | 45 | 0.425 | 170 | |||||
| 1”---- 25 mm | 23 to 27mm | 42 | 45 | 0.425 | 125 | |||||
| 1 ½”---38 mm | 34 to 40mm | 42 | 45 | 0.425 | 85 | |||||
| 2” --- 50 mm | 47 to 53mm | 42 | 45 | 0.425 | 45 | |||||